Tuesday, December 31, 2013

2.1 PURPOSES AND APPLICATIONS OF ISOLATION TRANSFORMERS

Besides of above isolation transformer also serving the purpose there are a solution available in the form of isolation & lighting transformers. It helps us in many ways some are as below:
  1.      Generation of Neutral connectivity.
  2.      Strengthen the neutral connectivity
  3.      Works as a filter device for a impure power that’s why it is most reliable in the Data centers.
  4.      Very effective for drives & UPS.

Further to above Isolation transformers are very useful for electronic equipments as sophisticated electronic equipments are most sensitive to line transients, spikes. These impulse are of a very short duration of the order of a microseconds to a very few milliseconds but their amplitude can range from hundreds to thousands of volts. They can be caused by lighting, mains line switching, Air-conditioning or switching at any heavy duty machinery, if it is not suppressed it can cause memory loss in computer and disturbed in data transmission.
Typical Applications of Isolation Transformers:
a)    For preventing data corruption and failure in computers using hard disc,
b)    For the protection of telecommunication and data communication equipment
c)  For the patient’s safety while using machines like ECG, EEG or EMG pacemakers or any electrosurgical aid.
d)    For clear recording in audio and video recording equipment.
e)    For error free data in process control instruments.
f)     For elimination of earthing problem in electrical installations.

g)    For protection of CNC/ PLC equipment from surges / spikes.

SAI ELECTRICALS WISHES YOU A VERY HAPPY AND PROSPEROUS NEW YEAR TO ALL

HAPPY NEW YEAR 2014
for more details visit our website www.saielectricals.com if you have any enquiry regarding transformers and servo voltage stabilizers drop us mail at info@saielectricals.com

Monday, December 30, 2013

2. ISOLATION TRANSFORMERS: SERVING DIFFERENENT PURPOSES

All the companies are very much concerned to reduce the operation & maintenance cost of installed equipment and try to get the best efficiency from equipment; in this task they are using different protection and sensing equipments, but quality & purity of electrical power is most important factor for reducing the operation and maintenance cost as well as important factor for affecting the efficiency of installed equipments. Output of electric equipments are very much depends upon the quality of power as ell as neutral connectivity of system. If the electric power having the impurity and weak neutral connectivity than electric equipments will be not able to work with its maximum efficiency.

In today’s industrial atmosphere electronic loads are increasing drastically, due to this purity of electrical energy get disturbed and polluted For this purpose Isolation transformer is a very good equipment. An isolation transformer is a transformer used to transfer electrical power from a source of AC power to some equipment or device while isolating the powered device from the power source, usually for safety, Isolation transformer also block transmission of the DC component in signals from one circuit to the other, but allow AC components in signals to pass.          
                                                                         To be Continued...........................................

Wednesday, December 25, 2013

1.5 VERSATALITY OF POWERWARE SERVO VOLTAGE STABILIZER

We do not thrust a standard model on customers with a team of well trained applications engineers, we offer customized servo voltage regulators to meet your specific voltage needs and power conditions.As a result wide choices are available to suit specific site conditions.
Since POWERWARE  Servo voltage stabilizer is tailor made equipment, therefore application area of Servo Voltage Stabilizers are wide and use in industrial ,commercial, residential process plants ,power electronics ,CNC machines, Medical equipments ,hotel industry, defense  equipments.
POWERWARE SVS are available with different  protection which are as below:

·       Indoor or Outdoor Models.
·       Units with inbuilt isolation transformer
·       Inbuilt by-pass system
·       Surge and Spike suppression
·       Single phase prevention and Phase reversal
·       High/low  Cut off, Auto resumption
·       Trip and Alarm for abnormalities
·       Air cooled or Oil cooled models

INVITATION TO ELECRAMA'2014

HI,everyone  you are cordially invited for Elecrama'2014.we will be thankful for this.If you have any query regarding this feel free to contact us on info@saielectricals.com
Mob:+91-8475000046


1.4 POWERWARE SERVO VOLTAGE STABILIZER




POWERWARE Servo Voltage Stabilizer is the proven solution for all problems caused by voltage fluctuations and unbalance .It saves your costly equipments and processes from detrimental effects of fluctuating and unbalanced voltages and gives you mental peace to concentrate on more important business issues.
Our products find wide applications in industrial, commercial, residential, process plants power electronics, CNC machines etc. not only in the country but internationally also.
Key features of POWERWARE Servo Voltage Stabilizers are as below:




  

Energy Saver

Optimum Output
   


Complete Control

Suitable for unbalanced Loads



Detachable Panel
Easy mounting and dismantling
Can face any direction of use
Provides great facility for monitoring and control by keeping inside control room
    


Distortion less Waveform

Good Output quality
    


Digital Display

Easy to read and accurate
Good looks and helps in monitoring and control
  


Quick Response

Response time-10milli sec
    


Painting-Epoxy 
PU (optional)

Good paint quality
Longer paint life in outdoor conditions
    



Quality Tests

Testing as per IS 2026 high Reliability

Tuesday, December 24, 2013

SAI ELECTRICALS WISHES YOU MERRY CHRISTMAS.


If you want to know more about our products and services visit our website www.saielectricals.com
and drop us mail at info@saielectricals.com 

Wednesday, December 18, 2013

1.3 Solution for Poor Power Quality

Manufactures of Electrical Equipments are very much concern on poor quality of power and continuously working to bring the new inventions to solve the below issues .Servo voltage stabilizer is one of the best solutions to catch the issues of phase unbalancing and voltage variations. Servo voltage stabilizers solved small and giant problems of the electricity and added more life to the electrical appliances, equipments and machines.

A voltage stabilizer, as the name suggest, It helps us to have a stabilize voltage. When there is a high voltage than it makes it to the required level of electrical equipment and vice versa. Stabilized input to the machines and equipments helps us to increase the efficiency of machines as well as quality of final product reaches on high levels.

Monday, December 16, 2013

1.2 BAD EFFECTS OF POOR QUALITY

Poor Quality of Power also creates various technical problems in our electrical equipments which in turn affect our production as well as economic loss is also there. Some of the problems generated are as below -
1.  Reduction in motor efficiency, overheating and fast ageing of motors and switchgears.
2.  Stoppage of production, inconsistent production quality and increase in wastage.
3.  Malfunctioning and data loss in electronic/CNC equipments.
4.  Quick burn out of light, fittings, bulbs and lamps.
5.  Higher Consumption by lighting load.
6.  Higher demand and higher energy bill.
7.  Loss of competitive position.


From above we can estimate that poor quality of power will be the big enemy of our equipments which are directly hit our pocket economically.
for more updates visit our website www.saielectricals.com 
                                                                 

Saturday, December 14, 2013

CONTRIBUTION TO ENERGY SAVING



“POWERWARE” is India’s first transformer brand, who has manufactured 2.5 MVA, 11 KV class as per ECBC 2009 Guidelines and installed successfully in Plastic industry. Actual tested efficiency at 50% load is 99.48% and at 100% load efficiency is 99.19%.

Transformer operates at site satisfactorily and save the energy in terms of power as well as money i.e. Electricity charges got reduced and it will be a big contribution towards the saving of Electrical Energy which in turns directly affects the economy of our Nation.


Sai Electricals committed for energy saving with the manufacturing energy efficient transformers and also committed to educate and guide the customer to install the energy efficient transformers and make a contribution to strengthen the economy of our nation.


for more updates visit our website www.saielectricals.com 
Drop a mail at info@saielectricals.com

Friday, December 13, 2013

1.1 Bad Effect of Poor Power Quality

Phase unbalancing and voltage variations are a big enemy of our electrical appliances and equipments, Several problems get generated in industrial, commercial and residential sectors.
Some of them are:
  •     Production stoppage
  •     Burning out of electrical appliance and equipments.
  •     Malfunctioning of electrical appliance and equipments.



                                                                                           

Thursday, December 12, 2013

1. Poor Power Quality

Day by day requirement of electrical energy is increasing but resources are limited,due to this shortage of power quality,Electrical power got polluted and problems of phase unbalancing and voltage variation are generated .This will directly impact the operation of electrical equipment as well as efficiency of equipment also get down, therefore it is very important to arrest these problem to get better operation and efficiency.
                                                                                                 To be continued...................

Wednesday, December 4, 2013

INVITATION TO ELECRAMA'14

Hi Everyone,
We are glad to invite you at ELECRAMA' 2014. This is the best place where all Manufacturers , traders, utilities, consultants and decision makers from over 100 
countries, market leaders with their latest products from the fields of power transmission and distribution, lighting, conservation, house and building automation; all will converge 
at ELECRAMA-2014.



Visit our website for more updates.
www.saielectricals.com

Positive Response by some of our client's .THESE ARE FEW, WE HAVE MANY.

Positive acknowledgement by some of our client. THESE ARE FEW,WE HAVE MANY



Friday, November 29, 2013

Need for Electrical Safety in Hospitals

The patients natural reactions to hazards are reduced or switched off. The heart muscle is highly sensitive to electric currents(currents > 10 uA). The insertion of catheters and the like into the body may reduce the electrical resistance of the skin. Body functions are temporarily or continuously supported or substituted by medical electrical devices. Fire and explosion risks through the use of anaesthetics, disinfectants or cleaning. Even small currents flowing through the human body put the patients life and health at risk. The availability of the power supply must be guaranteed, even under the fault conditions.


Harmful Effects of Electricity:

1.Respiratory Paralysis:

It causes involuntary contraction of respiratory muscles severe enough to bring about asphyxiation. Respiratory arrest has been observed at 18 to 22 mA.

2. Ventricular Fibrillation:

The heart is susceptible to electric current in a special way that makes some currents particularly dangerous. If the magnitude of the current is sufficient to excite even only  a part of the heart muscle, then the normal propagation of electric activity in the heart muscle is disrupted .The pumping action of the heart ceases and death occurs within minutes. The cardiac rhythm is disorganized & is called ventricular fibrillation and unfortunately it does not stop when the current that triggered it is removed. This is the major cause of death due to electrical shock. The thresh old of ventricular fibrillation for an average sized human varies from about 75 to 400 mA.

3. Sustained Mycordial contraction:

Due to high currents heart muscles contracts. In hospitals there are general and critical care areas. In general care areas patients have only incidental contact with electric devices while for critical areas patients are intentionally exposed to electric device and insulation of centralized cardiac conductors from conductive surfaces is required .In critical care areas all exposed conductive surfaces in the vicinity of the patient must be grounded at a single patient –grounding point. Also periodic testing for continuity between the patient ground and all grounded surfaces is required.
             Apart from these there is always a risk of fire from disinfectants and anesthetics as these are highly inflammable.

Solution to Electrical Safety Problems:

Isolated Power Systems:

Even installing a good separate grounding system for each patient cannot prevent possible hazardous voltages that can result from ground faults. A ground fault is a short circuit between the hot conductor and ground that injects large currents into the grounding system.
We need to isolate all the power conductors from the ground. Isolation of conductors is commonly achieved by isolation transformer. In an isolated system such as this if a single ground fault from either conductor to ground occurs,the system simply reverts to a normal grounded system. A second fault from the other conductor to the ground is then require to get large  currents in the ground.
A continuously operating Line Isolation Monitor (LIM) must be used with isolation transformers to detect the occurrence of the first fault. When the total hazard current exceeds 3.7 to 5 mA it causes red light and sounds alarm.
Isolated power systems were originally introduced to prevent sparks from corning into contact with flammable anesthetics such as either.

Equipotential Grounding:

Effective equipotential grounding is the bonding of all conductive surfaces in the room together and to earth. It is crucial to keep all conductive surfaces at the same potential. A level ground plane prevents a different voltage potential between all the conducting surfaces in the room, avoiding current flow from one object to another. Also a controlled low impedance path to ground is needed for any fault current that may develop in the patient environment.

Wednesday, November 13, 2013

SAI ELECTRICALS SALUTE TO THE LEGENDARY CRICKETER

SAI ELECTRICALS wishes you all the very best for his final match. You are India's pride & will always be an inspiration for our country.we will miss you!!!
GOD OF CRICKET.




Wednesday, November 6, 2013

WHAT IS POWER FOR THE COMMON MAN??

Prevention is better than cure!!

Power for us is like water for a fish. Quality of Power is as important as the purity of water we drink. Due to paucity of supply from the grid and theft of energy, problems are faced during the transmission of power and consequently the quality of usable energy by the common man gets poorer. This is a bigger issue which is yet to be addressed fully by the authorities. Common man is anyone/all of us who are using it for household or for industrial use and we know how we are constantly facing problems due to power impurities. Our experience tells us that the most common problems faced by the users are improper or fluctuating voltages, surges, impurities or harmonics problems, improper neutral at sites etc. All these result into constant breakdown of household appliances, industrial motors and damages to costly machines, which means the cost of ownership of these appliances and equipments goes up and so does the cost of energy.

As a matter of fact, the user must now be aware that in India, shortage of power will be there for the next twenty years unless the government is able to establish generation plants. The problem of poor quality of power will persist and so will the scenario of escalated energy bills. Quality of power can be improved by conditioning of power and taking adequate energy management steps. Custom made Voltage Regulators designed to control and give constant output voltage helps to save on energy bills and prevent damages to plants due to improper or fluctuating voltages.

The user must keep in mind that the quality of transformer and voltage stabiliser plays the key role in preventing fluctuations. Installing a high quality & energy efficient transformer is important as it ensures that the distribution of power in desired region: plant or residential location happens smoothly. One must prefer custom made Voltage Regulators that are designed to control and give constant output voltage and helps save on energy bills and prevent damages occurring due to improper or fluctuating voltages. For existing electrical installations, regular diagnosis from reliable engineers is important. Participating in energy audits, diagnosis of installed machines helps monitor the health of power you are utilising.

We have carried out a few innovations in this field in the last decade contributing to the society. For specialised applications like CNC machines, we launched product under POWERWARE Brand namely, Isolation, Ultra isolation & Harmonics Offset transformers after giving some years of R&D. It helps to reduce the harmonic levels & prevents damages to such costly electronic machines by producing a new neutral at sites where getting perfect neutral is a problem and also reduce the overheating of equipments. As our corporate responsibility to the society, we have taken initiatives  of using solar techniques in manufacturing to develop customized products like Booster transformers (installed in Delhi Metro Rail lines) to boost the voltage levels at specific intervals. This helps improving the insulation quality.

Generally, as a user we refrain ourselves from taking preventive measures and making expenses on maintenance of costly machines. We feel this is the most important aspect for making use of healthy power. As a matter of fact, for critical applications, continuous monitoring of health of transformer is essential. Prevention is better than Cure. To know more about this, please contact our engineers at info@saielectricals.com or visit our website www.saielectricals.com.


Friday, November 1, 2013

SAI ELECTRICALS WISHES YOU A VERY HAPPY AND PROSPEROUS DIWALI

for more updates log on to our official website:www.saielectricals.com

Monday, October 28, 2013

ECBC Transformers Guidelines

Aiming to stop wasteful use of energy and bridge the power demand-supply gap, the Government of India enacted the Energy Conservation Act(EC Act) and established Bureau of Energy Efficiency under Ministry of Power. One of the important provisions of the EC Act relates to the enforcement of Energy Conservation Building Codes for efficient use of energy and its conservation in the buildings or building complexes.

As defined in the EC Act, “Energy Conservation Building Codes” (ECBC) means the norms and standards of energy consumption expressed in terms of per square metre of the area where the energy is used and includes the location of the building.
The EC Act mandates the ECBC for buildings with a connected load of 500 kW or contract demand of 600 kVA and above and are intended to be used for the commercial purposes and are constructed after the rules relating to ECBC have been notified by the States Governments under section 15 (a).

Features of ECBC

The ECBC will set minimum energy efficiency standards for design and construction of a nonresidential building. Energy performance standards for the following building systems are included in the ECBC

•       Building Envelope.

•       Lighting.

•       Heating Ventilation and Air Conditioning.

•       Service Water Heating.

•       Electric Power and Distribution.

However, the broad requirements of the Code with respect to the building envelope are the same for new buildings as well as for extensions and modifications.

All over the world, ECBCs have a proven track record of significantly reducing energy use in buildings in a highly cost effective way. The ECBC benefit both individual building owners and the people and government at large. Benefit to property owners include reduced energy costs and improved comfort (both thermal and visual). The benefits to society include the following:

•       Reduced capital investments in energy supply infrastructure.

•       Reduced environmental impacts.

•       Improved electricity reliability.

       More efficient use of resource (It is cheaper to save energy than it is to build new power plants).

It is estimated that buildings that are ECBC compliant have a potential of savings to the tune of about 30%-35%.

Road Map to make ECBC Mandatory

Given the fact that the capacity in the country required to effectively implement this code is inadequate, the implementation of the codes will be on voluntary basis initially. Incentives to promote its use in the voluntary phase will be provided. Only when there is sufficient availability of both technical expertise and complaint material, will the codes be made mandatory. The Government will launch an effective awareness campaign to promote ECBC all over the country

Compliance Requirements

All the buildings or building complexes with a connected load of 500 kW or greater or a contract demand of 600 kVA or greater* have to comply with the Code. Buildings with 1,000 m2 or more of conditioned area are likely to fall under the above load conditions. The following sections which deal with mandatory and prescriptive requirements of new and existing buildings are related to this specified threshold area. It is important to mention here that these mandatory and prescriptive requirements are applicable only where the building has a connected load of 500 kW or more or contract demand of 600 kVA or more..

The Code is presently under voluntary adoption in the country.

This Code would become mandatory as and when it is notified by the Central and State government in the official Gazette under clause (p) of §14 or clause (a) of §15 of the Energy Conservation Act 2001 (52 of

2001)

Basics of Transformers

Transformer is a static device, which is used to either increase (Step up) or decrease (Step down) the input supply voltage depending on the application and requirement. Transformers consist of two or more coils that are electrically insulated, but magnetically linked (see Figure 8.1). The primary coil connected to the power source and secondary coil connects to the load.


Power transmitted from power plants, is in the form of high-tension voltage (400 kV - 33 kV). The reasons for transmitting HT voltage are:

•     Reduced conductor size and investment on conductors

•     Reduced the transmission losses and voltage drop.

At the user end, equipment with various voltage rating is used for different applications. Hence, the transmitted voltage is first stepped down (11 kV - 230V) through distribution transformers and then the power supply is distributed to the various sections and equipment. Distribution transformers are used normally in all commercial buildings. They are kept energized around the clock providing power to the building’s electrical equipment.

8.2.1.1  Maximum Allowable Power Transformer Losses

Transformers are of two types - Dry type and Oil filled. Fire safety and environmental concerns associated with transformers are important. There is a misconception that oil filled transformers are not installed at fire hazardous places. It all depends on the Thermal Capacity and Ignition temperature of the insulating materials used. If the thermal capacity of the oil used is higher than the insulating materials used in the Dry type transformers then they are more hazardous as compared to oil filled transformers.
Distribution transformers consume energy even when the building is not occupied or its equipment are not operating, resulting in energy loss.

Transformers losses are discussed in Box 8-A.


The efficiency of transformers normally varies anywhere between 96 to 99 percent.The efficiency not only depends on the design, but also, on the effective operating load. Transformer losses consist of two parts: No-load Loss and Load Loss

No-load Loss (also called core loss) is the power consumed to sustain the magnetic field in the transformer's steel core. Core loss occurs whenever the transformer is energized; and it does not vary with load. Core losses are caused by two factors: hysteresis and eddy current losses. Hysteresis loss is that energy loss caused by reversing of the magnetic field in the core as the magnetizing alternating current rises and falls and reverses direction. Eddy current loss is a result of induced currents circulating in the core.

Load Loss (also called copper loss) is associated with full-load current flow in the transformer windings.

Copper loss is power lost in the primary and secondary windings of a transformer due to the ohmic resistance of the windings. Copper loss varies with the square of the load current. (P=I2R).

Transformer losses as a percentage of load is given in the Figure 8.2.



                                                                                                                                                        

 For a given transformer, the manufacturer can supply values for no-load loss, PNo-load, and load loss, PLoad. The total transformer loss, PTotal, at any load level can then be calculated from:

PTotal = PNo-load+ (% Load/100)2 × PLoad

Source: Energy Efficiency in Electrical Utilities, Bureau of Energy Efficiency, 2005.


As per the Code:

Power transformers of the proper ratings and design must be selected to satisfy the minimum acceptable efficiency at 50% and full load rating. In addition, the transformer must be selected such that it minimizes the total of its initial cost in addition to the present value of the cost of its total lost energy while serving its estimated loads during its respective life span.

ECBC lists various transformer sizes of dry-type and oil-filled transformers and their associated losses at 50% and full load rating 


(Table 8.1 and Table 8.2 of ECBC).

Total loss value given in the above table are applicable for thermal classes E,B and F and have component of load loss at refrence.
Temperature according to clause 17 of  IS 2026:Part 11 i.e, average winding temperature rise as given in coloumn 2 of Table 8.2 Plus.
30°C. An increase of 7% on total for thermal class H is allowed.

Total loss value given in the above table are applicable for tharmal classes E,B and F and have component of load loss at refrence.
Temperature according to clause 17 of  IS 2026:Part 11 i.e, average winding temperature rise as given in coloumn 2 of Table 8.2 Plus.
30°C. An increase of 7% on total for thermal class H is allowed.


CALCULATIONS DEPICTING THE PAYBACK PERIOD:

Return On Investment (ROI) for Transformer Of 1500KVA with 100% Loading.





From above it can be concluded that we can approx. Rs. 3.25Lac on our electricity bill and additional cost price paid by us shall be returnable after 18Months, this is will be a huge saving on the electricity bills.
For More info@saielectricals.com
For more details visit our website:www.saielectricals.com